Basic Info.
Slag Characteristic
Less Slag Less Spatter
Extended Length
Customized
Deposition Efficiency
High
Transport Package
50 Kg Per Spool or 100~250kg Per Drum
Specification
1.2mm or 1.6mm
Product Description
We develop our high qualilty wear resistant flux cored welding wires always according to plate's characteristics. This guarantees good performance regarding no clearing slag, low welding spatter, smooth surface, high welding efficiency and a transition coefficient above 0.9.
Wodon production capacity is 9000 tons wear resistant flux cored welding wirs per year, positioning ourselves as one of the main players on both domestic and overseas markets. Our stable quality and good service result in increasing domestic and export sales year by year.
Main Features
1. Chemical composition: High carbon high chromium
2. Hardness: HRC58~65
3. Welding wire without any joints
4. Welsing capacity: 9000 tons per year
5. Short delivery time: Generally 7 days, we always prepard the welding wires
6. Good performance: No clearing slag, low welding spatter, smooth surface, high welding efficiency, stable filling rate, etc.
7. We have many experienced professionals to research and develop welding wires according to customers' specified chemical compositions.
8. We can recommend proper welding wires and provide technical solutions based on working conditions.
9. On site inspection and third part inspection are available.,
10. As an ISO9001:2008 approved manufacture, our mission is to improve our management system and provide high quality products continuously.
Model | Spec.(mm) | Hardness(HRC) | Main Ingredient | Main application and characteristics |
WD-D788 | 1.2,1.6 | 50-60 | C:3.0-4.5 Cr:24-30 | Flux cored welding wires hardfacing to a serious part of abrasive wear surfacing welding, welding layer thickness control under 20 mm. |
WD-D788A | 1.2,1.6 | 65-72 | C:3.0-4.5 Cr: 20-25 | Flux cored welding wires hardfacing to a serious part of abrasive wear surfacing, limited to single layer welding. |
WD-D888 | 1.2,1.6 | 58-65 | C:3.5-4.5 Cr:24-27.5 | Flux core welding wires hardfacing to a serious part of abrasive surfacing,welding layer thickness control under 10 mm. |
WD-D995 | 1.6 | 58-65 | C:3.0-5.0 Cr:24-28 Mo: 1.0-1.5 Nb:0.5-1.5 W:0.5-1.5 V:0.5-1.0 | Flux cored welding wires hardfacing wear parts for high temperature welding. |
WD-DG7 | 1.6 | 52-60 | C:1-3.5 Cr: 6-10.5 | Flux cored welding wires suitable for welding shield machine parts. |
D688 Welding rod | 4.0 | 50-58 | C: 2.5-5.0 Cr:22.5-27.5 | Welding rod suitable for welding by severe abrasive wear parts, surfacing layer thickness control under 20mm. |
1. Cutting steel belt
Our steel belt is purchased from China's large steel belt factory. We will test the thickness and stretchability of the steel strip. And cutting the steel belt into 9 segments,then connect these steel belt by steel band butt welder, no broken ends.
2. Cleaning steel belt
Get into the ultrasonic cleaning machine for cleaning the steel belt, and then drying,no water stains on the steel belt.
3. Filling into powder of flux cored welding wires
Firstly, the steel strip is extruded into a U-shaped through the machine,then filling the powder into the steel belt. We have more than 100 kinds of flux cored welding wire, according to the specific purpose to recommend the most suitable flux cored welding wire model. And we can also specialize in the development of customer needs flux cored welding wire. R & D of flux cored welding wire allows customers to test.
4. Drawing forming
Our flux cored welding wire's standard diameter have 1.2mm; 1.6mm; 2.4mm; 2.8mm; 3.2mm; 4.0mm. And we have the CNC machine to control the powder flow, the fluency of welding wires feeding and the diameter. The system of this CNC machine is debugged by our own technical staff, can ensure good wire production efficiency.
5. Packing and finished product's inspection
The packing sizes of our welding wire are 150-250kg/barrel and 15kg/box. Our packing barrels are waterproof, and 4 packets of desiccant are placed in each barrel. In order to protect the wire, it is not easy to damp.
Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.
As well as, our quality control personnel will check whether the finished welding wire is qualified every day.
Wodon flux cored welding wire's advantage
1. Wire feeding smooth, electric arc is stable, the diameter is even.
2. The welding wire has small spatter, little dust and more than 90% deposition efficiency.
3. Each barrel (package) welding wire is a whole welding wire, without joint. The welding process has no arcing phenomenon and improves production efficiency.
4. For the metal wear field, independently developed more than 100 kinds of flux cored wear resistant welding wire, can meet a variety of working conditions, parts of the wear-resistant requirements;
5. The matrix and the wear-resisting layer are the metallurgical combined, and the welding does not fall off after welding, and the stress is released evenly after the surfacing.
6. Provide qualification certificate, product specification, surfacing process, composition and hardness test report of surfacing layer, etc.
As a ISO9001 certified factory, Wodon specialize in R&D and manufacturing very good quality. Hardfacing wires, hardfacing wear plates and pipes, gas shielded welding wire and kinds of wear parts, and have more than 10 years experience in this field.
In the United States, we have specialized lab to do wear tests. And in Chian, we have the inspection report issued by quality inspection center of Harbin welding insitute of China academy of machinery science and technology. Test team are made of many experience exports with material science bachelor-degree and the leaders with material science master-degree. In our laboratory, there are have a series of equipment to test our products. Such as, Portable Spectrum can test easily the chemical compositon of wear plate surface. And we have a Spectro MAXX to read the chemical composition diretly from the powder.
We use Rockwell hardness tester to test small sample from our wear plate. The test result are very accurate. We also use Portable ultronic hardness and thickness testers to test easily the hardness an thickness of wear parts on the scene.
As well as we have a series of metallography experiment instruments, so the metallurgical microstructure can be analysed. The chromium carbide volume fraction on the microstructure is above 50%.
Packing and shipping
Flux Cored Welding Wire Packing |
Packing Size | 1.15m*1.15m*0.88m, 1.15m*0.58m*0.88m,Customized. |
Delivery Time | Generally 7 days. |
Packaging Details | 150-250kgs/drum, 15kg/box, 50kg/box. Steel Pallet, Fumigation of wood pallets, wooden box, waterproof packing barrel, Customized. |
Packing: We use customized size pallet to support our products and we can also make special customized steel pallet according to the customer's drawing. So that not only support our product safely but also easy to transport with.
About shipping, customer can use their own designated shipping agencies, or we choose to cooperate with shipping companies. And we would make sure the delivery time is on time. Tranding methods include FOB, CIF, CFR, Letter of credit. About delivery port, because our factory is in Tianjin, so the first choice is Tianjin port. But if the customer has other ports want to ship, we can do the best to match customer's demond. Except for Tianjin port, we could shipped from Lianyungang port, Shanghai port, Dalian port, Ningbo port, Shenzhen port, Qingdao port and so on.
Q: Are you trading company or manufacturer?
A: We are manufacturer with more than 3 factorys, our own sales department and our own inspection technology department.
Q: How long is your delievery time?
A: Generally it is 5-10 days if the goods are in stock. Or it is 15-30 days if the goods are not in stock, it is according to quantity.
Q: Do you provied samples? is it free or extra?
A: Yes, we could offer the wear plate and flux cored welding wires' samples for free charge.
Q: What is your terms of payment?
A: 30% T/T in advance, balance against copy of BL, L/C, Western Union.
If you have any question plz feel free to contact me as below:
Address:
No. 7, Yonghe Road, Liuyang City, Changsha, Hunan, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy, Transportation
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Hunan Wodon Wear Concept Co.Ltd is a company which is specialized in researching and developing wear resistant material. The company was founded in 2014. Now we have more than 300 employees, including more than 15 R&D staffs. Our company′s registered capital is 30, 000, 000 CNY, with an annual output of 9, 000 tons welding wire and 140, 000 square meters wear plate.
With numerous experienced technicians and excellent engineers, our product quality has improved constantly. Since company established, we are adhering to professional development road and win the market with the leading technological level, the excellent product quality and the integrative service concepts. We keep a long-term cooperation with Beijing University Of Technology, Iron And Steel Research Institute, Beijing Electric Power Equipment Research Institute, etc.
Main products: Wear plates, wear plate welding wires, coal grinding roller welding wires, vertical cement mill welding wires, squeeze roller welding wires, roller welding wires, etc. We have independent intellectual property right, professional team for researching and debugging, providing one-stop services for customers.
Products are widely used in many industries, for example: Power, iron and steel, cement, glass, mining, coal processing, metallurgical machinery, engineering machinery, loading machinery, port transportation, etc. Wear resistant plate is far ahead of other similar products on the market in many ways, such as chemical composition, microstructure, hardness, wear resistance performance, flatness, etc. Our wear plate can greatly extend maintenance time, thereby reducing maintenance cost in the practical application.
To the pursuit of perfect quality and customer satisfaction, we have certified with ISO9001 quality management system, ISO14001 environmental management system, OHSAS18001 occupational health and safety management system. We sincerely provide high quality wear resistant products and services to customers.